During the entire ultrasonic cleaning process, the cleaning efficiency is not only related to the quality of the ultrasonic transducer and the performance of the ultrasonic generator, but also to the failure rate of the ultrasonic equipment. Even small details can affect the ultrasonic cleaning machine

2的清洗效率。清洗過程中的另一個考慮因素是清洗零件的裝卸或放置清洗零件的工裝設(shè)計(jì)。當(dāng)清洗部件位于超聲波清洗機(jī)的清洗槽內(nèi)時(shí)，清洗部件和清洗部件籃不得接觸槽底。清洗部件的總橫截面積不得超過超聲波清洗槽橫截面積的70%。橡膠和非硬質(zhì)塑料吸收超聲波能量，因此在工具

2. Cleaning efficiency. Another consideration during the cleaning process is the loading and unloading of cleaning parts or the design of tooling for placing cleaning parts. When the cleaning component is located in the cleaning tank of the ultrasonic cleaning machine, the cleaning component and the cleaning component basket must not come into contact with the bottom of the tank. The total cross-sectional area of the cleaned components shall not exceed 70% of the cross-sectional area of the ultrasonic cleaning tank. Rubber and non rigid plastics absorb ultrasonic energy, therefore, in tools

3中使用這些材料時(shí)應(yīng)小心。還應(yīng)特別注意超聲波設(shè)備-清洗機(jī)的絕緣清潔部件。如果工裝籃設(shè)計(jì)不當(dāng)，或者超聲波清洗機(jī)中包含的工件太重，即使是好的超聲波清洗機(jī)系統(tǒng)的效率也會大大降低。如果任何材料的篩孔大于50目，則會顯示超聲波清洗機(jī)的物理性能，并將超聲波清洗機(jī)的超聲波反射回來。當(dāng)篩孔大于6mm時(shí)，超聲波清洗機(jī)顯示出開放材料的性能。掛鉤、架子和燒杯可用于支持清潔部件

Be careful when using these materials in 3. Special attention should also be paid to the insulation cleaning components of ultrasonic equipment - cleaning machines. If the fixture basket is not designed properly or the workpiece contained in the ultrasonic cleaning machine is too heavy, even the best ultrasonic cleaning machine system will greatly reduce its efficiency. If the mesh size of any material is greater than 50 mesh, the physical performance of the ultrasonic cleaning machine will be displayed and the ultrasonic wave of the ultrasonic cleaning machine will be reflected back. When the mesh size is greater than 6mm, the ultrasonic cleaning machine exhibits the performance of an open material. Hooks, racks, and beakers can be used to support cleaning components

4。超聲波清洗溶劑的選擇。超聲波清洗機(jī)在選擇有效的清洗溶劑時(shí)，必須進(jìn)行實(shí)驗(yàn)。如果在現(xiàn)有的清洗工藝中引入超聲波清洗機(jī)，一般不需要更換使用的溶劑；超聲波清洗設(shè)備>清洗機(jī)簡單操作：超聲波設(shè)備>清洗機(jī)使用的液體應(yīng)安全、無毒、操作簡單、使用壽命長；超聲波清洗機(jī)的成本：便宜的清洗溶劑的使用成本不一定是低的。在使用超聲波時(shí)，必須考慮溶劑的清洗效率和安全性、可使用一定量溶劑清洗的工件數(shù)量以及工件的高利用率。當(dāng)然，超聲波清洗機(jī)>清洗機(jī)選擇的清洗溶劑必須達(dá)到清洗效果，并與待清洗工件材料相容。超聲波清洗機(jī)水是常見的清洗液，因此采用水基溶液的超聲波清洗機(jī)系統(tǒng)具有操作簡單、成本低、應(yīng)用廣泛等優(yōu)點(diǎn)。然而，有些材料和污垢不適合水溶液，因此有許多溶劑可供選擇

4。 Selection of ultrasonic cleaning solvents. When selecting the most effective cleaning solvent for ultrasonic cleaning machines, experiments must be conducted. If ultrasonic cleaning machines are introduced into existing cleaning processes, there is generally no need to replace the solvents used; Ultrasonic cleaning equipment>Simple operation of cleaning machine: Ultrasonic equipment>The liquid used in the cleaning machine should be safe, non-toxic, easy to operate, and have a long service life; The cost of ultrasonic cleaning machines: The cost of using the cheapest cleaning solvent may not necessarily be the lowest. When using ultrasound, it is necessary to consider the cleaning efficiency and safety of solvents, the number of workpieces that can be cleaned with a certain amount of solvent, and the highest utilization rate of workpieces. Of course, the cleaning solvent selected for ultrasonic cleaning machines must achieve cleaning effect and be compatible with the material of the workpiece to be cleaned. Ultrasonic cleaning machine water is the most common cleaning fluid, therefore using water-based solutions for ultrasonic cleaning machine systems has advantages such as simple operation, low cost, and wide application. However, some materials and dirt are not suitable for aqueous solutions, so there are many solvents to choose from

5。氣相超聲波清洗機(jī)的清洗系統(tǒng)必須使用清洗液。含水系統(tǒng)通常由工件浸沒在其中的開放式罐組成。復(fù)雜系統(tǒng)將由多個儲罐組成。超聲波清洗機(jī)配有循環(huán)過濾系統(tǒng)、淋浴槽、干燥槽等附件。超聲波清洗設(shè)備用于使用溶劑的系統(tǒng)，其中大部分是超聲波氣相脫脂超聲波清洗機(jī)，通常配備有廢液連續(xù)回收裝置。超聲波清洗機(jī)的汽相除脂過程由超聲波清洗設(shè)備清洗機(jī)的溶劑蒸發(fā)罐和浸泡罐組成的集成多罐系統(tǒng)完成。在熱溶劑蒸汽和超聲波攪拌的聯(lián)合作用下，去除溶解在溶劑中的油、油脂、蠟和其他污垢。經(jīng)過一系列清潔程序后，下料工件熱、干凈、干燥

5。 The cleaning system of gas-phase ultrasonic cleaning machines must use cleaning fluid. Water containing systems typically consist of open tanks in which the workpiece is immersed. A complex system will consist of multiple storage tanks. The ultrasonic cleaning machine is equipped with accessories such as a circulating filtration system, shower tank, drying tank, etc. Ultrasonic cleaning equipment is used for systems that use solvents, most of which are ultrasonic vapor phase degreasing ultrasonic cleaning machines, usually equipped with continuous waste liquid recovery devices. The vapor phase degreasing process of the ultrasonic cleaning machine is completed by an integrated multi tank system consisting of the solvent evaporation tank and soaking tank of the ultrasonic cleaning equipment cleaning machine. Under the combined action of hot solvent steam and ultrasonic stirring, remove oil, grease, wax, and other dirt dissolved in the solvent. After a series of cleaning procedures, the cutting workpiece is hot, clean, and dry

四.簡單故障排除

4、 Simple troubleshooting

1）電源開關(guān)無法啟動：檢查主繼電器是否損壞

1) Power switch cannot start: Check if the main relay is damaged

2）油箱加熱故障；檢查油箱的加熱元件是否完好

2) Fuel tank heating failure; Check if the heating element of the fuel tank is intact

3）超聲波不工作：檢查超聲波電源元件是否損壞，換能器是否短路

3) Ultrasonic does not work: Check if the ultrasonic power supply components are damaged and if the transducer is short circuited

4）超聲波衰減：如果換能器受到濕氣、導(dǎo)電灰塵污染和強(qiáng)烈沖擊、漏電的影響，短路、擊穿、擦痕甚至脫落，導(dǎo)致超聲波衰減

4) Ultrasonic attenuation: If the transducer is affected by moisture, conductive dust pollution, strong impact, leakage, short circuit, breakdown, scratches, or even detachment, resulting in ultrasonic attenuation

5）如果換能器或超聲波發(fā)生器損壞，應(yīng)立即停止使用，并通知公司派人進(jìn)行維護(hù)

5) If the transducer or ultrasonic generator is damaged, it should be immediately stopped from use and the company should be notified to send personnel for maintenance

五、運(yùn)輸和安裝

5、 Transportation and installation

1.運(yùn)輸過程中，應(yīng)緩慢水平升降。它可以通過地面機(jī)器底部的安裝輪移動。不要碰撞機(jī)器

During transportation, it should be slowly raised and lowered horizontally. It can be moved through the installation wheels at the bottom of the ground machine. Do not collide with the machine

2。機(jī)器應(yīng)安裝在通風(fēng)干燥的地方，環(huán)境溫度和濕度不得過高，機(jī)身應(yīng)水平放置，周圍應(yīng)留有0.6m以上的空間，以便通風(fēng)散熱

2。 The machine should be installed in a ventilated and dry place, with ambient temperature and humidity not too high. The body should be placed horizontally, and a space of more than 0.6m should be left around for ventilation and heat dissipation

3。電源的電壓和大允許電流應(yīng)參考技術(shù)參數(shù)表的要求。

3。 The voltage and maximum allowable current of the power supply should refer to the requirements of the technical parameter table.

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